WeldCube Welding production at a glance

Any time. Anywhere.

In the smart factory of tomorrow, the aim is to achieve production processes that are faster, more flexible, and more powerful, with the capacity for seamless integration.

Welding data must therefore be subject to complete recording, documentation, and analysis in the field of welding technology, but data also need to be made available for other systems in the production environment.

Fronius offers a number of software solutions in the area of data management, which make it easier for the user to handle the wealth of data.

The software solutions from Fronius...

Save time and money

/ Automated documentation without handwritten notes

/ Analysis at the push of a button

/ Reduced administrative workload

Ensure safety in production

/ Traceability at component and seam level

/ Full documentation of welding data

/ Minimization of risk of error

/ Central administration of user authorizations for Fronius welding systems and software products

Increase productivity

/ Identify potential for optimization

/ Continuous weld-seam monitoring

/ All system status data at a glance

WeldCube
Data management

Fronius offers the optimal software solution for the ongoing planning, collection, analysis, and visualization of welding technology production data in the form of the WeldCube product portfolio.

Depending on the WeldCube version, welding and system data can be stored and evaluated either locally in the welding systems or centrally in a database.

Open WeldCube video

Three variants for different customer requirements

Local documentation

with WeldCube Basic and WeldCube Light

Data storage directly in the welding system
Data viewed and processed for each welding system

Centralized documentation

with WeldCube Premium

All data stored in the central database
Data collection for all interlinked systems

WeldCube Light

Minimal local documentation
standard for TPS/i welding systems* at no additional cost

Mean values for every weld seam are stored directly in the welding system, which can then be separately visualized online for each TPS/i and exported as a PDF file.

The advantages of WeldCube Light

Supports EN 1090-compliant documentation
Option to create free documentation
Immediate documentation without requirement for additional software integration

* except for TPS 270i

Functions

Data documentation

Mean values of every weld seam are recorded: time, duration, current, voltage, wire speed, power.
Add columns
PDF export
Restrict results using time filters
Filters for welding operations, faults, and events

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View jobs

Display of stored jobs
All parameters of a selected job are shown.
PDF export
Comparison of jobs: differences are highlighted in red

Enlarge screenshot

WeldCube Basic

Extended local data documentation
with configurable range of functions

For users who need limit monitoring or editing functions for set values and actual values recorded at a sampling rate of up to 100 ms alongside the mean values, WeldCube Basic is the answer. This variant also records data directly in the welding system and visualizes them online for each TPS/i. Furthermore, the data is available as both a PDF and a CSV export.

The advantages of WeldCube Basic

Variable range of functions: options for job management, actual-value documentation, and limit monitoring
Ideal solution for smaller companies with few welding systems
Transparency and traceability at seam level
Can be upgraded at any time

Functions

Data documentation

Mean values of every weld seam are recorded: time, duration, current, voltage, wire speed, power.
Add columns
PDF/CSV export
Restrict results using time filters
Filters for welding operations, faults, and events
In the event of limit violations, the weld seam concerned is highlighted in red.

Enlarge screenshot

Possibility of export via CSV

Ability to export weld seam data (average value or sampling rate based)
Additional parameters can be exported if needed
Save CSV files

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Edit jobs

Edit jobs
Values can be directly changed
Display of possible adjustment range
Jobs can be exported and imported on other devices
Upper and lower limit values can be set for the basic parameters (A, V, Vd)

Enlarge screenshot

WeldCube Premium

Centralized documentation solution
with intelligent management, statistical, and analysis functions, as well as graphical visualization of results

Centralized & networked
Significantly reduced time and effort required for documentation and administration thanks to centralized storage of the data in a database
Traceability
Targeted documentation and process optimization via the component-specific collection of welding data
Flexibility
Forwarding of data to third-party systems via an integrated data interface (web API)
Compatibility
In addition to the new Fronius welding systems, older series can also be used with WeldCube Premium
User-friendliness
Straightforward graphical visualization of all recorded data for quick and easy analysis. This makes it possible to quickly detect errors that develop on components over the course of several welding processes

The advantages of WeldCube Premium

Traceability
Centralized documentation with automated reports and statistical functions
Time and cost savings

Online-demo of WeldCube Premium

Start now collecting first impressions ofthe functions and usability of WeldCube Premium.

You can log in straight away with these access credentials.

Login: guest
Password: guest

Click here for the Online-Demo

Functions

Workpiece monitoring in real-time

Traffic light system for every weld seam with position
Yellow = Not yet welded
Red = Faulty due to limit violation
Green = Correct
Details on every weld seam directly accessible
Status bar displaying component progress
Information on component

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Details to every weld seam

Actual data at selected time
Overview of actual data across the entire weld seam
All information on selected weld seam
PDF export with all data on selected weld seam

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Job-history

Every change in the job is traceable down to the finest detail
The selected job can be restored at the click of a button
Changes in the job are highlighted

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All information of the welding machines

Information on selected welding system with direct link to device
Overview of available and installed function packages
History of installed hardware
All jobs on the selected welding system can be edited and distributed to other devices
Error messages are saved in the log book
Access to all weld seams produced by this device

Enlarge screenshot

Customizable dashboard

Customizable dashboard
Widgets can be placed on the screen
Status of welding system
Statistics on the total number of welding operations performed

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WeldCube Connector

Full documentation of all your Power Sourcesin one place – the complete Welding DataDocumentation.

New:

/ integrate TransSteel into WeldCube Premium

/ integrate devices of any brand into WeldCube Premium

* Only for TransSteel split systems and TransSteel 3500c.

Further software solutions

WeldCube API

Data interfaces for TPS/i welding systems and WeldCube Premium

In order that welding data may be documented, analyzed, or made available for other software systems, Fronius offers various data interfaces, known as APIs. The customer can use the data that are made available for their own customized data management solutions.

WeldCube API

Central User Management

User management in the welding system itself

Authorizations can be assigned to users individually on Fronius welding systems that feature an integrated authorization system.

The system knows what the user is and is not allowed to do when they log in using a key card, key fob, or the WeldConnect app.

Central User Management

WeldConnect

The Fronius app for wireless interaction with the welding system

WeldConnect allows every welder to quickly and easily find the suitable parameters for their welding task. Step by step, the app asks for the precise details of the application at hand – such as welding process, parent material, weld seam profile and shielding gas. The user can either enter this data manually or scan the QR codes on the respective materials. Using this information, the wizard calculates the ideal welding parameters for both TIG and MIG/MAG applications.

WeldConnect

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Perfect Welding

WeldCube Welding production at a glance

Any time. Anywhere.

In the smart factory of tomorrow, the aim is to achieve production processes that are faster, more flexible, and more powerful, with the capacity for seamless integration.

The software solutions from Fronius...

Save time and money

Ensure safety in production

Increase productivity

Downloads

WeldCube Data management

Three variants for different customer requirements

Local documentation

with WeldCube Basic and WeldCube Light

Centralized documentation

with WeldCube Premium

WeldCube Light

Minimal local documentation standard for TPS/i welding systems* at no additional cost

The advantages of WeldCube Light

Functions

Data documentation

View jobs

WeldCube Basic

Extended local data documentation with configurable range of functions

The advantages of WeldCube Basic

Functions

Data documentation

Possibility of export via CSV

Edit jobs

WeldCube Premium

Centralized documentation solution with intelligent management, statistical, and analysis functions, as well as graphical visualization of results

The advantages of WeldCube Premium

Online-demo of WeldCube Premium

Functions

Workpiece monitoring in real-time

Details to every weld seam

Job-history

All information of the welding machines

Customizable dashboard

WeldCube Connector

Downloads

Further software solutions

WeldCube API

Data interfaces for TPS/i welding systems and WeldCube Premium

Central User Management

User management in the welding system itself

WeldConnect

The Fronius app for wireless interaction with the welding system

WeldCube
Data management

Minimal local documentation
standard for TPS/i welding systems* at no additional cost

Extended local data documentation
with configurable range of functions

Centralized documentation solution
with intelligent management, statistical, and analysis functions, as well as graphical visualization of results